Facility

High Pressure Die Casting Infrastructure

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High Pressure Die Casting Infrastructure

Our high-pressure die-casting production facility produces intricate and precise aluminum components, with machine tonnage capacities ranging from 150 Tonnes till 800 Tonnes. We can produce parts ranging from 40 gms upto 4kg of net casting weight. Using 10 HPDC machines and a centralise melting furnace with an hourly melting capability of 1 Tonne, the plant can produce 2,50,000 shots / 350 tonnes of die-casted products every month.
In order to increase productivity and to create safe environment we have installed a dedicated material handling automation for molten metal handling.

Shot Blasting

We undertake the process of shot blasting which is a surface treatment process that involves propelling a high-speed stream of abrasive material at a surface to clean, roughen, or shape it. The abrasive material’s force eliminates surface impurities including rust, paint, and scale while also roughening the surface to facilitate better coating or paint adhesion. Metals, polymers, ceramics, and composites are just a few of the many materials that can be processed using this method.

Machine Shop

Machine Shop

We have an in-house machine shop and a manufacturing facility that specializes in the production of parts and components using various types of VMC & CNC machines, tools and equipment. Our machine shop also includes special purpose machines and drilling/tapping lines which have been installed for mass production of components. In order to improve productivity, quality and consistency of parts we are opting for pick-and-place automation equipment. The machine shop is attached to testing facilities like CMM and Contrassor ensuring control of quality of products for every batch.

Leakage Testing

At Inled leakage testing is a crucial process utilized to identify and detect any leaks or faults in a system or component that may result in a loss of pressure or integrity. This process involves the application of a fluid, gas, or vacuum to the system, followed by the monitoring of pressure or vacuum levels to detect any leaks. By identifying and addressing any leaks or faults, potential hazards can be avoided, and the system’s performance can be optimized.
Leakage Testing
Impregnation

Impregnation

At Inled Impregnation is followedwhich help to improve the reliability, performance, and safety of various materials and components. By identifying and addressing any leaks or faults potential hazards can be avoided, and the system’s performance can be optimized. Impregnation is a flexible procedure that can be used to improve a variety of materials’ durability and performance.

Ultra Sonic Cleaning

We have an ultrasonic cleaning process that uses high-frequency sound waves to clean objects. For eliminating dirt, grease, and other impurities from a range of surfaces, including metal, plastic, and glass, this kind of cleaning is incredibly successful. The method works by producing a large number of microscopic bubbles in a cleaning solution that subsequently burst on the surface of the object being cleaned, causing a vigorous scrubbing action that can get rid of even the toughest dirt and grime.
Ultra Sonic Cleaning
Chromating

Chromating

A typical surface treatment method in high-pressure die casting (HPDC) is chromating, which increases the corrosion resistance of aluminium components. The procedure entails covering the surface of the die-cast aluminium component with a thin layer of conversion coating. The procedure is commonly used to increase the performance and longevity of die-cast aluminium components in the automotive and aerospace industries.
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