Facility
Product Design Manufacturing (PDM)
Soft Operations (VMC)
We have a VMC (Vertical Machining Center) used to manufacture gear-cutting tools. We have developed specialized Jigs and fixtures dedicated to the specific products. The first set of Operations is mainly done on VMCs to reduce the manufacturing time in soft Operations. These also help to achieve precision to a higher accuracy which cuts down the operation time after hardening the products leaving behind less material for removal.
Blank Grinding
Blank grinding is an important process in the manufacturing of gear-cutting tools. Blank grinding is used to shape the specific part of a cutting tool which we typically call Shank and Blank which fits into the cutter body of a Gear Cutting Machine. This operation is also performed frequently for the carbide and oerlikon blanks for dry-cut Machines. The required accuracy for parallelity & perpendicularity in the case of specific blank sizes is up to (+/- 2 Microns). This is why very highly trained manpower and expertise in surface grinding operations is required.
Profile Grinding
Throughout the profile grinding process, the grinding wheel is programmed to meticulously follow the exact profile of the gear tooth that requires cutting. This level of precision ensures that the final product meets the stringent specifications for accuracy, surface finish, and durability.
